Xantrex XW4024-120/240-60 Manual do Utilizador

XW Power SystemInstallation GuideXW4024-120/240-60XW4548-120/240-60XW6048-120/240-60XW Power Distribution PanelXW System Control Panel XW Solar Charge

Contentsviii 975-0239-01-01Accessing the AC Terminal Block and AC Ground Bar - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17Grounding the

XW System Accessories Installation5–8 975-0239-01-01❐ #16 or #18 AWG wire (see “Wire Size and Length” on page 5–11)❐ Xantrex network cables or equival

The XW Automatic Generator Start975-0239-01-01 5–9Installing the XW Automatic Generator StartInstallation OverviewInstalling the XW Automatic Generato

XW System Accessories Installation5–10 975-0239-01-01Mounting the UnitThe XW Automatic Generator Start is to be mounted vertically on a wall with the

The XW Automatic Generator Start975-0239-01-01 5–11The wires on the wiring harness can be extended to meet installation requirements. When extending t

XW System Accessories Installation5–12 975-0239-01-01Connecting the GeneratorTo connect the XW Automatic Generator Start to a generator, you must iden

The XW Automatic Generator Start975-0239-01-01 5–13This section describes the generator configurations and provides diagrams for connecting the wiring

XW System Accessories Installation5–14 975-0239-01-01Connecting an External Manual ON/OFF Switch (optional)The external manual ON/OFF inputs (wires 7

The XW Automatic Generator Start975-0239-01-01 5–15Connecting an External ON/OFF LEDWires 9 (White/Blue) and 11 (Black) on the wiring harness can be c

XW System Accessories Installation5–16 975-0239-01-01Connecting the Wiring Harness to the XW Automatic Generator StartAfter all the external connectio

The XW Automatic Generator Start975-0239-01-01 5–17Connecting the XW Automatic Generator Start to the Xanbus NetworkTo connect the XW Automatic Genera

Contents975-0239-01-01 ix4XW Solar Charge Controller InstallationInstalling the Charge Controller - - - - - - - - - - - - - - - - - - - - - - - - - -

XW System Accessories Installation5–18 975-0239-01-01Verifying Power Is AvailableWhen the XW Automatic Generator Start has been installed properly, th

A SpecificationsAppendix A, “Specifications” provides the electrical and environmental specifications for the XW Series.

SpecificationsA–2 975-0239-01-01Electrical SpecificationsTable A-1XW Power System Electrical SpecificationsModel XW6048-120/240-60 XW4548-120/240-60 X

Electrical Specifications975-0239-01-01 A–3XW Series Overload CapabilityLoads presented to the inverter are seldom constant. Typically, large loads ar

SpecificationsA–4 975-0239-01-01Output Power Versus Ambient TemperatureWhen the internal temperature of the XW Series exceeds its rated range, the uni

Mechanical Specifications975-0239-01-01 A–5Charging Efficiency (Typical)Sell Mode Efficiency (Typical)Mechanical SpecificationsTable A-2XW Power Syste

SpecificationsA–6 975-0239-01-01AccessoriesSystem Network Xanbus (publish-subscribe network, no need for hubs or special cards)Emissions FCC Class BRe

B Wiring DiagramsAppendix B, “Wiring Diagrams” illustrate the most basic configurations and are for reference only. Specific installations may require

B–2

Wiring Diagrams975-0239-01-01 B-3Single-Inverter System (Backup only)Figure B-1Single-Inverter System (Backup only)

Contentsx 975-0239-01-01Appendix ASpecificationsElectrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Wiring DiagramB-4 975-0239-01-01Single-Inverter System Renewable Energy (Solar)Figure B-2Single-Inverter System Renewable Energy (Solar)

Wiring Diagrams975-0239-01-01 B-5Single-Inverter System Renewable Energy (Wind or Hydro)Figure B-3Single-Inverter System Renewable Energy (Wind or Hyd

Wiring DiagramB-6 975-0239-01-01Dual-Inverter System Renewable Energy (Solar)Figure B-4Dual-Inverter System Renewable Energy (Solar)

Wiring Diagrams975-0239-01-01 B-7Dual-Inverter System Renewable Energy (Wind or Hydro)Figure B-5Dual-Inverter System Renewable Energy (Wind or Hydro)

Wiring DiagramB-8 975-0239-01-01

C Alternate System ConfigurationsAppendix C, “Alternate System Configurations” provides wiring diagrams for inverter/charger installations that do not

Alternate System ConfigurationsC–2 975-0239-01-01DC Grounding for Single-Inverter SystemsSee Table 2-4, “Torque Values for AC Wiring (AC Terminals and

Battery Connections for Single Inverter Systems975-0239-01-01 C–3Battery Connections for Single Inverter SystemsFigure C-2DC Connections to a Single I

Alternate System ConfigurationsC–4 975-0239-01-01AC Grounding for Single-Inverter SystemsFigure C-3Grounding the AC SystemThis illustrates an example

AC Output Wiring to the Inverter AC Distribution Panel975-0239-01-01 C–5AC Output Wiring to the Inverter AC Distribution PanelFigure C-4AC Output Wiri

975-0239-01-01 xiFigure 1-1 XW Power System Installation Diagram Example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2Figure 1-2 XW I

Alternate System ConfigurationsC–6 975-0239-01-01Generator Wiring to the InverterWARNING: Shock HazardBefore making any electrical connections, ensure

Utility Wiring to the Inverter Input975-0239-01-01 C–7Utility Wiring to the Inverter InputCAUTION: Damage to EquipmentThe inverter’s AC LOAD terminals

Alternate System ConfigurationsC–8 975-0239-01-01Wind or Hydro DC SourcesFigure C-7Connecting Wind or Hydro DC SourcesActual wiring requirements may v

Index975-0239-01-01 IX–1AAC Connections 2–16AC sync cable 2–38AC Terminal Block 2–17Additional Inverters 2–29Automatic Generator Start 1–7, 5–7AUX Por

IndexIX–2 975-0239-01-01Tthermostatconnecting 5–13inputs and returns 5–11, 5–13UUser Line Wiring 2–24Vverifying network power 5–7, 5–18Wweb site i–ivW

Xantrex Technology Inc.800 670 0707 Tel Toll Free in North America360 925 5097 Tel direct800 994 7828 Fax Toll Free in North America360 925 5143 Fax d

Figuresxii 975-0239-01-01Figure 2-33 Functional Test for Multiple Inverters - Page 2 of 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–42F

975-0239-01-01 xiiiTable 2-1 Mounting Plate Fastener Recommendations- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4Table 2-2 Re

xiv

1IntroductionChapter 1, “Introduction” lists and describes the components and basic features of the XW Power System.For this Topic See...“System Over

Introduction1–2 975-0239-01-01System OverviewThe XW Power System consists of several devices, components, and optional accessories that, when installe

System Components and Accessories975-0239-01-01 1–3System Components and AccessoriesXW Inverter/ChargerThe XW Inverter/Charger is a modular “building

Introduction1–4 975-0239-01-01The XW Conduit Box comes in two pieces and mounts directly to the bottom of the inverter/charger with keyhole slots and

System Components and Accessories975-0239-01-01 1–5XW Connection Kit for INV2The XW Connection Kit for Inv2 (FGA # 865-1020) is the extension kit requ

Introduction1–6 975-0239-01-01XW Solar Charge ControllerThe XW Solar Charge Controller (FGA # 865-1030) is a 60 amp charge controller with integrated

System Components and Accessories975-0239-01-01 1–7XW Automatic Generator StartThe XW Automatic Generator Start can automatically activate a generator

1–8

2Inverter/Charger InstallationChapter 2, “Inverter/Charger Installation” describes how to mount and install the XW Inverter/Charger, and the XW Power

Inverter/Charger Installation2–2 975-0239-01-01Pre-InstallationBefore installing the XW Inverter/Charger, read all instructions and cautionary marking

Pre-Installation975-0239-01-01 2–3Clearance RequirementsProvide a minimum clearance of 6 inches (15 cm)—12 inches is preferred—around the top and 6 in

Inverter/Charger Installation2–4 975-0239-01-01Step 1: Installing the Mounting PlateEach XW Inverter/Charger and XW Power Distribution Panel requires

Step 1: Installing the Mounting Plate975-0239-01-01 2–5Figure 2-3Mounting the Bracket for the XW Inverter/Charger or Distribution PanelWall studs 16&q

XW Power SystemInstallation Guide

Inverter/Charger Installation2–6 975-0239-01-01Step 2: Mounting the InverterFigure 2-4Mounting the XW Inverter/Charger 2Align the flange on the back o

Step 3: Mounting the XW Power Distribution Panel and XW Conduit Box975-0239-01-01 2–7Step 3: Mounting the XW Power Distribution Panel and XW Conduit B

Inverter/Charger Installation2–8 975-0239-01-01Step 4: Wiring the InverterThis section provides procedures for making AC and DC connections between th

Step 4: Wiring the Inverter975-0239-01-01 2–9BatteriesSee the FAQs section of the Xantrex Web site for information on determining battery bank require

Inverter/Charger Installation2–10 975-0239-01-01Terminal covers Color-coded snap-on DC terminal covers are provided to prevent accidental contact with

Step 4: Wiring the Inverter975-0239-01-01 2–11Torque Values for the XW Power Distribution PanelInverter GroundingBackfeed Protection RequirementsTable

Inverter/Charger Installation2–12 975-0239-01-01Wiring the Inverter to the XW Power Distribution PanelGrounding the DC SystemThe inverter’s chassis gr

Step 4: Wiring the Inverter975-0239-01-01 2–13Installing the Battery Temperature SensorThe Battery Temperature Sensor (BTS) port is for connecting to

Inverter/Charger Installation2–14 975-0239-01-01Making DC ConnectionsThis section describes how to make DC connections between the inverter/charger an

Step 4: Wiring the Inverter975-0239-01-01 2–15CAUTION: Damage to EquipmentDo not put anything between the battery cable lug and the terminal surface.

About XantrexXantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to

Inverter/Charger Installation2–16 975-0239-01-01Making AC ConnectionsThis section describes how to make AC connections between the XW Inverter/Charger

Step 4: Wiring the Inverter975-0239-01-01 2–17Accessing the AC Terminal Block and AC Ground BarAll AC wiring connects to the AC terminal block located

Inverter/Charger Installation2–18 975-0239-01-01Grounding the AC SystemSee Table 2-4 on page 10 for torque values for the AC terminal and AC Ground ba

Step 4: Wiring the Inverter975-0239-01-01 2–19AC Wiring to the Inverter AC Distribution PanelAn inverter AC distribution panel (also known as a sub-pa

Inverter/Charger Installation2–20 975-0239-01-012. Connect the wires labelled “INV1 L1-GRID” and “INV1 L2-GRID” to the inverter. If the AC source will

Step 4: Wiring the Inverter975-0239-01-01 2–21Wiring the XW Inverter/Charger to a XW Power Distribution PanelFigure 2-16 Wiring the Inverter to the XW

Inverter/Charger Installation2–22 975-0239-01-01Generator Wiring to the XW Inverter/Charger using a XW Power Distribution PanelFigure 2-17Generator Wi

Step 4: Wiring the Inverter975-0239-01-01 2–23AUX PortThe XW Series has a 12 Vdc auxiliary output that can be configured to trigger in response to one

Inverter/Charger Installation2–24 975-0239-01-01AUX-RPO: User Remote Power Off (RPO)Connecting JU-2 (AUX-RPO) and JU-3 (AUX-COM) terminals together th

Basic Functional Test - Single Inverter975-0239-01-01 2–25Basic Functional Test - Single InverterThe following steps will complete a basic functional

975-0239-01-01 iiiAbout This GuidePurposeThe purpose of this Installation Guide is to provide explanations and procedures for installing the XW Power

Inverter/Charger Installation2–26 975-0239-01-01Enable the InverterBy default, Invert Mode is enabled and the unit should start inverting upon transit

Basic Functional Test - Single Inverter975-0239-01-01 2–27AC Voltage CheckTo perform an AC voltage check:1. With the inverter on (INVERT [green, kW] L

Inverter/Charger Installation2–28 975-0239-01-01Figure 2-23Functional Test for Single Inverter Systems

Step 5: Installing Additional Inverters975-0239-01-01 2–29Step 5: Installing Additional InvertersInstallation StepsTo install multiple inverters:1. Di

Inverter/Charger Installation2–30 975-0239-01-01Parts List for Dual-Inverter ConfigurationsInstalling an additional inverter using the power distribut

Step 5: Installing Additional Inverters975-0239-01-01 2–31Figure 2-24DC Connections to Dual InvertersTorque connections to the inverter DC terminals t

Inverter/Charger Installation2–32 975-0239-01-01AC Wiring for a Dual-Inverter System1. Disconnect the AC wires (from the utility grid or generator and

Step 5: Installing Additional Inverters975-0239-01-01 2–33Figure 2-26AC Wiring for Dual-Inverter SystemsPower Distribution bars in the XW Power Distri

Inverter/Charger Installation2–34 975-0239-01-01Parts List for a Triple-Inverter Configuration❐ 1 x XW Power Distribution Panel (PDP) and Accessory ki

Step 5: Installing Additional Inverters975-0239-01-01 2–356. Connect positive battery cable for first inverter (supplied with PDP) to top terminal on

About This Guideiv 975-0239-01-01Conventions UsedThe following conventions are used in this guide.Related InformationAdditional information about oper

Inverter/Charger Installation2–36 975-0239-01-01AC Wiring for a Triple-Inverter System1. Prepare power distribution bars (supplied in 865-1020) by cut

Step 5: Installing Additional Inverters975-0239-01-01 2–37Figure 2-29Triple-Inverter AC Breaker Arrangement and Wiring Enlargement with a Single AC In

Inverter/Charger Installation2–38 975-0239-01-01Xanbus and AC Sync CableA Xanbus and AC sync cable is required for multi-unit installation. The AC syn

Basic Functional Test - Multiple Inverters975-0239-01-01 2–39Basic Functional Test - Multiple InvertersThe following steps will complete a basic funct

Inverter/Charger Installation2–40 975-0239-01-0112. Confirm Master inverter displays “0.00” and Slave(s) displays “---” on their front panels.13. Chec

Basic Functional Test - Multiple Inverters975-0239-01-01 2–41Figure 2-32Functional Test for Multiple Inverters - Page 1 of 2

Inverter/Charger Installation2–42 975-0239-01-01Figure 2-33Functional Test for Multiple Inverters - Page 2 of 2

3Xanbus Network InstallationChapter 3, “Xanbus Network Installation” provides detailed information for planning and installing the components necessar

Xanbus Network Installation3–2 975-0239-01-01Xanbus-enabled DevicesThe Xanbus™-enabled designation means that the product works on a Xanbus network. X

The Xanbus System975-0239-01-01 3–3Network ComponentsA Xanbus network consists of the following components:• Xanbus-enabled devices—these include the

975-0239-01-01 vImportant Safety Instructions1. Before using the inverter, read all instructions and cautionary markings on the unit, the batteries, a

Xanbus Network Installation3–4 975-0239-01-01• Network terminators (Figure 3-3)—the Xanbus network must be properly terminated at each end with male o

The Xanbus System975-0239-01-01 3–5Ordering Network ComponentsTable 3-2 provides a partial list of network components and part numbers. Ready-made cab

Xanbus Network Installation3–6 975-0239-01-01Daisy Chain LayoutIn a daisy chain layout, each device on the network is linked with separate lengths of

Installing the Network975-0239-01-01 3–7Installing the NetworkBefore You Begin the Installation• Read the entire section before installing the network

Xanbus Network Installation3–8 975-0239-01-01The total length of the network, including all connected Xanbus-enabled devices and the XW Series, cannot

Installing the Network975-0239-01-01 3–9Installing Xanbus-Enabled DevicesIf you are installing a Xanbus-enabled device on an existing Xanbus System, p

Xanbus Network Installation3–10 975-0239-01-01Completing the Daisy Chain LayoutTo complete the daisy chain layout:◆ Insert a male terminator into the

4XW Solar Charge Controller InstallationChapter 4, “XW Solar Charge Controller Installation” describes how to mount and connect the XW Charge Controll

XW Solar Charge Controller Installation4–2 975-0239-01-01Installing the Charge ControllerThis chapter describes installing the XW Solar Charge Control

Mounting975-0239-01-01 4–3MPPT Voltage RangeThe XW Solar Charge Controller maximum power point tracking algorithm maximizes the output power of PV arr

Important Safety Instructionsvi 975-0239-01-01Limitations on UseExplosive Gas Precautions1. Working in the vicinity of lead acid batteries is dangerou

XW Solar Charge Controller Installation4–4 975-0239-01-01If using “sealed” batteries, the controller can be mounted in the same enclosure as long as i

Mounting975-0239-01-01 4–5Removing the Wiring Terminals CoverBefore mounting, you must remove the wiring terminals cover to access the mounting holes

XW Solar Charge Controller Installation4–6 975-0239-01-01Mounting the ControllerThe XW Solar Charge Controller can be mounted to either the side or th

Mounting975-0239-01-01 4–75. Insert two screws in the two mounting holes provided to secure the unit to the wall.6. Provide strain-relief clamps or co

XW Solar Charge Controller Installation4–8 975-0239-01-01GroundingThe XW Solar Charge Controller is designed to work only with negative-grounded elect

Wiring975-0239-01-01 4–9WiringDC Terminal Connector LocationsTerminal connectors for DC wiring are located inside the wiring compartment. The labels a

XW Solar Charge Controller Installation4–10 975-0239-01-01Battery CircuitThe DC-rated fuse or circuit breaker between the battery and the XW Solar Cha

Wiring975-0239-01-01 4–11Table 4-4One-Way Wire Distance and Wire Size for a 24 Vdc SystemMaximum one-way wire distance for a < 3% voltage drop assu

XW Solar Charge Controller Installation4–12 975-0239-01-01Connecting the XW Solar Charge Controller to the Distribution PanelTo connect the XW Solar C

Wiring975-0239-01-01 4–13Figure 4-8Connecting Solar DC Sources in the Power Distribution PanelActual wiring requirements may vary.

975-0239-01-01 viiImportant Safety Instructions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vLimit

XW Solar Charge Controller Installation4–14 975-0239-01-01CommissioningDuring commissioning, the XW Solar Charge Controller prompts the installer to e

Commissioning975-0239-01-01 4–153. From the Select Device menu on the SCP, select a XW Solar Charge Controller (each unit should appear as “MPPT60 00”

XW Solar Charge Controller Installation4–16 975-0239-01-013. On the Advanced Settings menu, select Copy From, then select the XW Solar Charge Controll

5XW System Accessories InstallationChapter 5, “XW System Accessories Installation” describes how to mount and install the XW System Control Panel and

XW System Accessories Installation5–2 975-0239-01-01The XW System Control PanelThe XW Series Inverter/Charger can be controlled remotely by connecting

The XW System Control Panel975-0239-01-01 5–3Materials and Tools RequiredYou will need these materials and tools to complete the installation:❐ Mounti

XW System Accessories Installation5–4 975-0239-01-014. Secure the mounting plate by tightening the two screws to rotate the tabs to the horizontal pos

The XW System Control Panel975-0239-01-01 5–56. Place the unit into the mounting plate and secure it with four #6 screws.7. Peel off the protective pl

XW System Accessories Installation5–6 975-0239-01-014. Connect the network cable(s) (and terminator if necessary) to either input on the back of the X

The XW Automatic Generator Start975-0239-01-01 5–7Verifying the InstallationIf network power (from an inverter/charger) is present, the backlight will